Elementary school tests heating technology novel to Interior Alaska
by Molly Rettig / mrettig@newsminer.com
Sep 17, 2010 | 5435 views | 18 18 comments | 16 16 recommendations | email to a friend | print
Tubing is wired into "Slinky Loops" to be buried and used to capture ground heat as installation continues on a ground source heat pump system Thursday , September 16, 2010 at Weller Elementary School. The system harvests the heat from underground to use to heat the school in the winter. Solar thermal panels will be used in the summer to replenish the underground heat through the same system. The project is a partnership between the FNSB school district, PDC Engineering, the Cold Climate Housing Research Center and contractor MCM Roe. Eric Engman/News-Miner
view slideshow (3 images)

Correction: A 6-ton heat pump system will produce 72,000 BTUs per hour. A measurement in the original story was incorrect. The system will pay for itself in about seven years.


FAIRBANKS — Large rolls of black tubing sat like super-sized balls of yarn next to the playground outside Weller Elementary School Wednesday. The sun shined brightly on the south-facing hillside, where a bulldozer carved out a 12-foot hole.

The balls, which are actually polyethylene ground loops, were then rolled out and buried in the ditch, where they will harvest heat from underground to use in the school during the winter. In the summer, six solar thermal panels soon to be mounted on the school will replenish heat to the earth through the same tubes. The system will not only reap savings on heat for the school district but also will test a technology that is young in Fairbanks.

“I would like to see a system that would work well in the Interior and that the public can utilize and save dollars,” said Larry Morris, projects manager for the Fairbanks North Star Borough School District.

The project is an experiment to see how well the systems work in tandem and to collect data on ground source heat pumps, which are common in the Lower 48 but rare in Fairbanks.

“What we’re trying to do here is pair that system with a solar system that will recharge the heat you take out of the ground. In warmer climates, the sun can recharge how much you take out,” said Aaron Sirois, an engineer for PDC Engineering. “We were trying to come up with a solution that’s kind of adapted to Fairbanks.”

A joint effort

The project is a partnership between the Fairbanks school district, PDC Engineering, the Cold Climate Housing Research Center and contractor MCM Roe. Morris contacted the engineering firm several years ago to explore a potential ground source heat pump for the school district. Engineers came up with the concept to marry a heat pump with a solar hot water system. They enlisted the local contractor to install the system and the research center to monitor its performance. Because each group donated time, expertise or equipment to the project (and helped secure discounts from suppliers), the project cost the school district less than $16,000.

The six-ton system will produce 72,000 BTUs per hour, enough to heat a 2,000-square-foot home year-round. Heat-transfer liquid inside the loops absorbs warmth from the ground; the heat is pulled upward by a heat pump located in the school’s penthouse and fed into a heat exchanger system. Air is warmed as it blows past the heat exchanger and distributed throughout the building.

“Every BTU that we put into our heating system, we don’t need out of the boiler,” Morris said.

While the heat pump runs on electricity, it still produces more energy than it consumes, said Andy Roe of MCM Roe.

“For every unit you consume you get three units back,” he said. “That equates to a savings of about 30 percent over heating oil, with today’s heating oil rates.”

Morris estimated the system would pay for itself in slightly less than seven years.

Heat pumps make sense in Fairbanks because even though the ground is colder than in other places, it’s still much warmer than the air, Sirois said. It keeps a moderate temperature by virtue of its thermal mass.

“When you use the ground, you work with a much more stable temperature. The ground might be 35 degrees while the temperature of the air outside is negative 50, so it becomes much easier to harvest that energy,” he said.

The research

But how much does the ground temperature fluctuate, and how will that affect the efficiency of the system?

Researchers will tackle these questions, said Robbin Garber-Slaght, a product testing engineer at the research center.

She will embed 36 sensors in the ground, strung on wires, that send temperature readings to a data logger inside the school.

“Another question is, ‘Are we going to make permafrost by pulling heat out of the ground?’” she said.

The solar thermal panels will operate in the summer to transfer heat back into the ground. It is designed to recharge the heat source and avoid creating permafrost.

“We essentially are able to put the heat right where we want it, when we want it, without waiting for it to trickle down naturally,” Sirois said.

This could overcome the shortcomings of many renewable technologies.

“The problem you run into with renewable energies is when you want the energy, it’s not always available,” he said.

You need batteries to store power from photovoltaic cells and hot water tanks to store solar thermal energy. But this system uses the earth as both an energy source in the winter and a battery in the summer, Sirois said.

By December, the system should be turned on and generating results.

“Now we’re going to have real-time data for the Interior and you’ll be able to show people exactly what you’re getting out of it,” Sirois said.

“I am a big proponent for this technology. I’d really love to see it come up here.”

Contact staff writer Molly Rettig at 459-7590.
Comments
(18)
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1AhHa
|
September 17, 2010
« Sh@mWoW wrote on Friday, Sep 17 at 11:16 AM »

All, Obviously the numbers reported for energy are incorrect.

Assuming $0.15/kwh for electricity and $3/gal for fuel oil with an 80 percent efficient boiler and a heat pump with a COP of 3 (average) you would find that 1 million btus would cost;

[more]

--

I disagree with you on the above.

1) Electricity is 22 cents per Kwh not 15 cents.

2) COP 3 is sub standard for modern scroll compressors and proper installation

3) 80% combustion efficiency does not equal "boiler efficiency" any more than a candle equals a 100 watt light bulb.

4) perhaps this will help you figure system COP

Data: measured with t/c s and pressure gauges

9 F temp drop on 50 F water flowing at 20 GPM

8.2 pounds per gallon

1 Btu to drop per 1 pound of water

9 F drop

60 min in 1 hr

Calculation:

20[gpm] x 8.2 [lbs/gallon] x 9 F x 60 [min]

collected 89,640 Btu.

Compressor, circulation pumps for ground Loop and heat loop:

compressor 2.3 kwh, ~2,200 watts

pumps 1 kwh ~1,000 watts

total 3.3 kwh. ~3,400 watts

converting 3.3 Kwh to Btu using 3.3 Btu per watt 3,300 [watts] x 3.3 [Btu] = 10,980

COP calculation:

89,460 [Btu collected]/10,980 [Btu used to collect] the COP is 8.32

Compression only 2,300 watts x 3.3 =

89,460 / 7590 Btu = COP 11.2

---

As you can see the circulation pumps represent 1/3 of the power consumed by the total system!

---

The above is for 50 degree water from the ground loop and 75 degree water coming into the heat pump from the heating loop.

*******UNFORTUNATELY !!!!!****

COP takes a dive when the GL temp drops to 35 F under max load in January and the heat loop temp into the heat goes to 85 F.

In the real world it takes about 6 weeks to lower a 1,300 sq foot ground loop collection field 40 F, it slowly drifts down to and stops at 35.

The cold heat pump output loop temp drops from 40 F down to 28 F.

Late winter operation GL temp is 35 in -- 28 out for a loop temp diff of 8 F plus 4 more degrees because you are freezing the water.

Total temp drop is 11 F

Ice forms on the ground loop collection pipe because water mirages to cold surfaces, increases the surface area. AND, because ice conducts heat better than water by a factor of 2 or 3.

These factors come into pay if the COLD line is properly insulated from the warm input loops to prevent a short circuit.

--

Higher Heat loop temp drops COP! When you go from 70-80F to 120 F.. this is why rugs reduce your saving considerably!

-------

How does really work for a full heating year? Oct to May.

system COP compressor circulation pumps all temperature drops and rises. And includes some domestic hot water

All the above comes to just under COP 6 (5.8) And a heating bill of slightly more than 1/5 of oil.

This is data from an experimental set up and there is more to it than covered here.

---

If your considering a heat pump, read up! And talk to people who are satisfied and find what they did to get good results.

The collection loop size, insulation of the cold from the warm loops,

GL packed with packed dirt is critical.

Don't cut corners because once done your stuck!

If your going to make a mistake.. over size the ground loop! Some day you might want to add onto your house..

Above ground anything else can be easily changed.

DistantThunder
|
September 17, 2010
http://peswiki.com/index.php/Directory:Home_Generation:Ground_Source_Heat_Pump

=======

http://www.google.com/search?hl=en&as_q=solar ground source heat pump&as_epq=&as_oq=&as_eq=&num=100&lr=&as_filetype=&ft=i&as_sitesearch=&as_qdr=all&as_rights=&as_occt=any&cr=&as_nlo=&as_nhi=&safe=images
Sh@mWoW
|
September 17, 2010
All, Obviously the numbers reported for energy are incorrect.

Assuming $0.15/kwh for electricity and $3/gal for fuel oil with an 80 percent efficient boiler and a heat pump with a COP of 3 (average) you would find that 1 million btus would cost;

Fuel oil Boiler = $27.17

Heat Pump = $14.65

So its not 3 times cheaper, more like 2 times. But hey that aint that bad.

As far as the 600,000Btuh goes...well thats just wrong. And remember even though the unit is nominal 6 tons (72,000btuh) it will never truely reach that output. Depending on the design it would be closer to about 50,000btuh.

Run those numbers assuming 8hrs runtime per day for half the year and you see the heat pump saves about $915/yr compared to fuel oil.

That pushes the payback out pretty far. If this system cost 16k (in reality it would be more since things would not be donated) you would be inclined to say 16 year payback, but remember, you have to consider the cost of installinng a fuel oil boiler and system and subtract that off the initial cost of the heat pump. It gets complicated.

Also consider that the large initial cost of a GSHP is the loop install. Those are guaranteed to last 50 yrs and will likely be around closer to 75 yrs. So you could just replace the heat pump as it fails at a small cost and surely payback the system in the long run.

So, its not an easy decision, and its not cut and dry. Its a decision that people need to make a long term decision for. But considering the rapidly escallating cost of fuel oil it might be a wise way to spend tax payers money.
1AhHa
|
September 17, 2010


« -Wes- wrote on Friday, Sep 17 at 09:48 AM

»Finally... 600,000 BTU per hour is enough to heat a 2,000 Sq. Ft. home? Is that a house with no insulation? I have a home that size and it takes less than half of that for a whole day

-------

600,000Btu/hr is about equal to 6 gallons of fuel oil per hr.

--

Running a heat pump is equal to buying oil a $1.22 / gallon using electricity at 22 cents /kwh
1AhHa
|
September 17, 2010
« -Wes- wrote on Friday, Sep 17 at 09:48 AM »

"I want to thank all the organizations involved for the donation of their time and/or materials in order to advance this project."

--

Don't thank the government! To much!

Thank the two individuals who invested their own money -- who risk about 30,000 dollars and gambled it would WORK in Fairbanks just like it has done since the early 1950's elsewhere!

The Phd types up at UAF and EVERY plumber contacted insisted it would not work!

When invited to take measurements to collect data, "government" did not have money or staff.

The first experimenter has RECOVERED better than half his original costs [$12k] in 3 years.

--

1AhHa
|
September 17, 2010
"“Another question is, ‘Are we going to make permafrost by pulling heat out of the ground?’” she said. "

---

Experiments conducted indicate this is not a problem! And ice is your friend because it increases the collector's surface area.

FYI

Soil temperature on residential property located on a south sloping hill side near Two Rivers Lodge

at 7.5' is 50 F. well water temp 43F

Ground water temps run 35-38F on the flats.

The absolutely essentual factor to obtain best results. Is insulating the cold water 27 F output piping from the warm water coils running at 50 F

***FAILURE TO DO SO RESULTS IN A SHORT CIRCUIT.!!! And poor performance.

The cold out must be insulated with the thick foam slip on insulation.

1" pipe works better than the 3/4" because is has 1/4 more surface area AND takes less circulation power.

The amount of heat you can collect is determined by the collector's surface area.

The more surface area the better; AND, how tightly the dirt is REPACKED around the loops. This requires flooding the trench to resettle the dirt. Wet soil works best. Dry soil is an insulator.

Unsettled dirt remains unsettled for more than 35 years and conducts heat poorly!

---

If you are thinking about a heat pump..

You shop for COP using 35F ground loop water. COMPRESSOR COP OF 6 or more.

Heat loop must have best COP at 70-80F.

DO NOT BUY ANY THING LESS - YOUR WASTING YOUR MONEY.

(ECONAR gw 470/471 meet this spec 3 years ago.. newer models may do better)

The cost of running circulation pumps, degrades system COP by 2 COP units! There does not seem to be any work round for this problem!

Ground Loop...

1,000' of 1" black pipe has about 300 sq feet of surface area.

Looping it produces a 46" diameter 6" pitch 120' long. Loops are made using a jig made of several sheets of ply wood with 2x4 rails and loops are tied with nylon cable ties 3 places. 700 8" ties are need for 4 loops of 1,000' of pipe.

1 loop per 1 ton of heat pump capacity.

---1 ton is about 12,000 BUT/hour--

4 ton unit seems to take care of heating a 1,800sqft house that was using 1,000 gal #2 fuel oil. And, supplies domestic hot water in the winter. Summer domestic hot water will require a heat exchanger and small circulation pump or solar collector.

If you use 1,000 gallons of fuel oil a 4 ton COP 6 unit should work assuming you have some insulation in your house!

Caveats..

this does not work well with rugs.

Slab, tile, wood with heat spreaders will work 70-85 F water is used for heating.

This does require electricity and a large back up generator with plenty of fuel.

Manual wood fired stove is required.

Some yard space for your collection field. Trenches must be 4' wide 2 to 3', below the seasonal frost line in June, 120' spaced 4' apart or a 20'x120' pit.

A water to air heat exchanger can be made for a large brass car radiator with an electric car radiator fan from the junk yard.

DIY is possible .. necessary parts are locally available ( WW Granger, Frontier Plumbing, AK Rubber, Radio Shack, salvage metals place off the Old Rich by the rail tracks NP)

Beware: junk made in China is often defective!

---Current

There are about 10 residential heat pumps installed around Fairbanks. Some folks are have good luck other are not happy.

Those who have have checked with the original experimenter are pleased. And have cut their oil heating bill by 50%.

The best result by 1 home owner is a 70-80% cut which includes domestic hot water.

Calculated annual Btu used for heating dropped from 100 million Btu for oil to 35-40 million using the heat pump.

Oil heat was actually only 30-40% efficient!

Use of electricity for the heat pump is close to 95% because any heat goes to heat your house none goes up the stack and no fresh supply is required.

-Wes-
|
September 17, 2010
This is fantastic! I hope they take advantage of this opportunity and expose the children to the project and how the system works. My son, a first-grader, would be enthralled.

I want to thank all the organizations involved for the donation of their time and/or materials in order to advance this project.

Finally... 600,000 BTU per hour is enough to heat a 2,000 Sq. Ft. home? Is that a house with no insulation? I have a home that size and it takes less than half of that for a whole day.
Boodrow
|
September 17, 2010
This system may work some in winter and would work great for cooling in summer. Most homes in Fairbanks could be cooled cheaply if a large pipe were buried under the pad and air circulated through the pipe when cooling is needed. With the ground temp at 34 degrees it would be very efficient. A ground temp around 50 degrees works best for heating and cooling but you would have to be in Oregon for that.
rstrandberg
|
September 17, 2010
Uhhh... Neat project and interesting article, but I am pretty sure 6 tons is equivalent to 72,000 BTUs, not 600,000 BTUs.

Mundus_Vult_Decipi
|
September 17, 2010
cool
DistantThunder
|
September 17, 2010
Yes, you can store heat in ice...

http://en.wikipedia.org/wiki/Enthalpy_of_fusion

water has a very high latent heat of fusion

yup.. ground source heat pump systems.. very popular in the civilized world where people understand some math and engineering and speak several languages.. good to see Fairbanks finally emerging into the civilized world. You can notice BigBiz and BigGov does not actively endorse or underwrite this type of decentralized technology unless it's a public relations ploy.

There's plenty of information on the web about the network of industries worldwide that manufacture and install this type of HVAC equipment... and yes, that's HDPE tubing, very similar to the type of pipe that can be supplying railbelt with N-slope AK-royalty gas-condensate.

The first one of these solar-heatpump systems I installed was in 1979... it reduced the monthly electric bill of the house from $325/month to $60/month.

Incidentally, you can build the mechanical components of these systems from junkyard parts.. old automotive air-con parts can be charged with propane lubeoil to use as a refrigerant.

Wind and Sun can be used to optimize the effects of these gizmos.. hook the automotive A/C compressor to a windmill with belt drive. Hot glycol/water from solar panels can defrost the ice-plugs in the ground.. Solar hot-air from solar-airbox panels works nice too.

BillMe
|
September 17, 2010
Well done, Molly. Well done!
RennMan
|
September 17, 2010
We have installed a ground source heat pump, similar to the one described in this article, and will be evaluating it this winter. For summer, we use the same ground loops for cooling, which given our house insulation and number of windows, is larger than what one might expect in the interior. The cooling is nice ... can cool our entire 5100 sq ft house on only about 7 amps of total current drawn. Now we will have to see how well it does this winter.
just-saying
|
September 17, 2010
Very interesting article, and I'm glad the cost is donated funds. Looking forward to learning a great deal from this project!

.
RabbleRabble
|
September 17, 2010
There's a link just below the cycling photos that says "Stop," and clicking it fixes the problem. At least it does on Firefox 3.6.10.
Isanova
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September 17, 2010
Same issues with it bouncing back and forth, barely readable online. I am using Mozilla Firefox 3.5.11
LadyNYC
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September 16, 2010
Interesting article, Molly. Thanks. This is exciting technology, with the potential to substantially lower home heating costs. And as a joint venture, what a nice mix of government, the private sector, and academia. I love the teamwork!
Yota99714
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September 16, 2010
DNM, you need to fix this article, it keeps jumping all over the place. Turn off the cycling for the photos, as the 2nd one with it's height is causing this.
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